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AL Series

E4M6151AL/E4H6151AL/E4S6151AL

EMMA with vertical type full automation. With newly developed auto loader/unloader on the side 24 hours unattended testing is now possible. Once the boards are stacked on the loader, suction pads automatically conveys the boards to the test area. Once the test is complete, boards are speedily transferred to unloader, separate to PASS and FAIL boards.

Medium and High Volume Production Model with Auto Loader

Boards Transfer Method: Conveyor Method
Max. Stackable Boards
Autoloader: 200pcs
(when board thickness is 1.6mm. Max. stackable weight: 80kg)
Unloader: PASS Boards 200 pcs, FAIL Boards 60 pcs (when board thickness is 1.6mm. Max. stackable weight: 80kg)
Inclusion of stamp unit is available (Optional).
Supports multi-image boards

Conveyor Method

* Multiple boards with different size may be stacked at same time.
* Stacker may be separated to devide into PASS and FAIL boards.
* Conventional E4M, E4H and E4S cannot be connected to full automation

Automatic Data Changeover Function

AL series can be equipped with “Automatic Data Changeover Function” with the use of barcode. This is a convenient function for reducing trouble occurance and saving operator's handling time when testing various kinds of boards. This is done by placing the barcod plate between Board Group A and Board Group B on the loader. It is no longer required to enter the number of boards into the software. The loader is equipped with a barcode reader, and when the barcode plate comes to the forefront, the barcode is scanned (below picture), then the tester recognizes that Board Group B will be transferred from next test. When Board Group B is transferred, test will be performed for Board Group B. It eliminates the risk of typing errors and ensures that all tests are carried out correctly. As an option it is also possible to automatically load the data linked to the barcode.
Automatic Data Changeover Function
* The plate with the barcode will not be tested, but transferred to FAIL board of unloader.

Retest function per lot.

Each defect that have been detected in the same lot are collected and when retesting, all points where defects are detected in that same lot is tested. This enables smooth re-testing without checking the test results of each board.

Specifications (E4M6151AL/E4H6151AL/E4S6151AL)
Max. Test Area24 x 20" (610x510mm)
Max. Transferable Panel Size24.4 x 20.4" (620x520mm)
Number of Probes2 Front, 2 Rear
Min. Board Size *1 2.4 x 3.9" (60x100mm)
Min. Transferable Panel Size3.9 x 3.9" (100x100mm)
Board Thickness for Clamping *20.02-0.2" (0.5-5.0mm)
Max. Transferable Weight *36.6lbs. (3kg)
Clamp Margin0.12-0.39" (3.0-10mm)
Untestable Area *40.039" (1mm) from Clamp Margin
Repeatable Accuracy±0.16mil (±4µm) / ±0.16mil (±4µm) / ±0.08mil (±2µm)
Resolution0.08mil (2µm) / 0.08mil (2µm) / 0.04mil (1µm)
Min. Pad Pitch *54.0mil (100µm) / 2.0mil (50µm) / 2.0mil (50µm)
Min. Pad Size *61.2mil (30µm) / 0.8mil (20µm) / 0.6mil (15µm)
Test Voltage of Resistance MeasurementContinuity test: 0-10V
Isolation test: 250V(500V/1000V option)
Test Current of Resistance MeasurementContinuity test: 2.5µA-150mA
Clamp SystemPneumatic
CCD Camera2 Front, 2 Rear
Printerexternal
Air RequirementsPressure: 0.5MPa, Consumption: 5.3ft³/min.(150ℓ/min.)
Power Supply *715A (Single Phase AC200-240V 50/60Hz)
Weight
(Main Unit, Loader/Unloader)
4982lbs. (2260kg) / 5093lbs. (2310kg) / 5093lbs. (2310kg)
Dimensions
[ Unit: inch(mm) ]
Dimensions
*1Min. size that can be clamped by the tester section.
*2Boards warpage including board thickness shall be within 5mm. Min. board thickness requires the board to be free of warpage and able to stand indipendintly when held perpendicularly.
*3When all 10 suction pads at loader pick up section are used.
*4With needle probes. Value shall change when other probes are used.
*5E4M, E4H: With T96MC-PB-0R40 probe.
E4S: With T98MC-PB-0R80 probe.
*6E4M, E4H: With T96MC-PB-0B00 probe.
E4S: With T98MC-PB-0B00 probe.
*7Power Supply: There may be cases with inrush current equaling to 10 times of the rated and flowing when the power is turned ON. Please choose the breaker that will not cause any malfunction by such inrush current.
System Requirements
System Requirements1) Control PC & Monitor
2) PC & Monitor for Test Data Editing.
1) and 2) can be completed in one PC.
* Please inquire our sales for PC specification.
Probe TypeUsers can choose one of different types of probes depending on tester models. Please ask our sales for specifications of each probe & PC.
SoftwareEMMA2010 for Control PC is included,
but all other software is optional (supporting OS are
Windows 7 / Windows 8 / Windows 10).
Operating Conditions· 70-75°F (21-24°C), 30-70% relative humidity
Do not use under the environment that has heavy condensing, dust, vibration, and/or corrosive gas.
· Atmospheric Dew Point: -14°C or below (at 0.7Mpa, dew point is 15°C or below)
· Oil Mist Concentration: 1mg/㎥ (ANR) or below